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Plastic packaging demand grows despite swelling prices

By Staff
Publication: Purchasing
Date: Thursday, July 13 2006

Plastic packaging protects delicate or perishable items as they pass through the supply chain. High raw-material costs—mostly plastic resins—have dented profit margins even though suppliers have successfully implemented some price increases.

However, longer supply chains and just-in-time

manufacturing have created more shipments of small packages over greater distances, says analyst Matthew Warren at market researcher Morningstar in Chicago. Also, quickly growing Internet retail sales drive deliveries of small packages to households rather than truckload shipments to retail stores. These trends have been driving sustained growth in demand for plastic packaging products from suppliers.

Market insiders expect expanded purchasing of plastics packaging—whether flexible or rigid—to outpace growth in gross domestic product for the rest of this decade at least. Some of that optimism is based on continued expenditures by plastic packaging firms on research and development that solve customers' problems. "On the protective packaging side of the business," says Warren, "this involves developing customized equipment, if necessary, that can be integrated into the customer's production line to ensure products are adequately protected against breakage.

Plastic packaging has been able to fight off share-of-market incursions by such other alternative packaging as paper-based products, notes Warren. And he points out there has been "a steady stream of steep price increases" that have offset the explosive increases in costs of plastic resins since mid-2005. Still, the analysts are confident that suppliers will see 6% compound annual sales growth over the next five years.

Resins used in packaging

  • High density polyethylene. HDPE is used to make bottles for milk, juice, water and laundry products.

  • Low density polyethylene. LDPE is used predominately in film applications and some flexible lids.

  • Polyvinyl chloride. PVC is used to make clear food and nonfood packaging.

  • Polypropylene. PP is used to make containers for hot-fill liquids, ranging from food containers and tubs to medicine bottles.

Source: American Plastics Council

Jury is out on polylactic acids

Environmentalists are pushing companies to switch from petrochemical materials to green packaging. The Department of Agriculture established guidelines last year under which bio-based products will be given preference in procurement programs under the federal government. Sales of poly lactic acid, commonly called PLA, have been erratic, though, because the bio-resin is still more expensive than conventional plastics. The polymer starts at 65¢/lb while PVC general purpose resins have averaged 64¢ for the past six months; 57¢ in the previous six months (prior to the hurricanes).

In addition, make sure to read these articles:

Collaboration: The Key Supply Chain Trend
Interview with Dr. Leroy Schwarz, professor at the Krannert Graduate School of Management, Purdue University.